E-cigarettes are a trend in the new generation, and people from different age groups enjoy them. Vaping has appeared to be more common than cigarettes because it is less detrimental to health and has a reduced quantity of harmful ingredients like nicotine, which causes dependence and damages the cardiovascular system. E-cigarettes have also become a fashion because of the modern design of vape pens, many refreshing flavors, and clean and carcinogen-free smoke. All these properties lead to a huge demand for e-cigarettes in the emerging industry, which is rising further with time. There are several different factories and brands with the motive to provide users with safer and good quality e-cigarettes. These factories have become noticeable in the market, and investors are attracted to invest in them.
E-cigarette Factory Inside View
E-cigarette retailing system:
Like every other product in the market, e-cigarettes go through a chain of retailers until it gets available to their customers. Factories are the first subjects in the chain, where e-cigarette devices are produced in parts separately. Then the parts are assembled as a whole and sold to distributors and wholesalers (the second subject in the chain). Some factories sell the parts separately to different wholesalers, who then assemble them on their own. The wholesalers purchase e-cigarettes in massive quantities from the factories and then provide them to the third subject in the chain, the brands’ stores in the market. Individuals can then purchase e-cigarettes from market stores, or vape bars can buy them for their customers. The final buyers of e-cigarettes are the fourth subject in the chain of retailing system.
How many factories currently manufacture e-cigarettes?
According to research, about 3.7% of the adult population in the United States consumes e-cigarettes. As per data from 2014, more than 450 e-cigarette factories were supplying e-cigarettes to a population of millions. This number has increased many folds since 2014 as the number of consumers has increased. A recent spike in e-cigarette users has been seen in the past three to four years, leading to the establishment of multiple new factories in areas that are industrially capable of good production.
Which country has the most e-cigarette factories?
Many countries produce vapes and e-cigarettes in huge quantities, but China has contributed the most to this industry. Some of the best factories are in Shenzhen, China, like Shenzhen Dorteam Technology, Shenzhen Eroad Technology Co., etc. Besides these, China owns numerous e-cigarette factories that replicate and export the counterfeits of premium brands. China is known to be the largest e-cigarette exporter since it laid down a hue foundation for these factories in the past few years. Other than China, the US is known to be a big producer and exporter of e-cigarettes, one of the best e-cigarette brands, Juul, has its headquarters located in the US.
The need for e-cigarette factories:
Since e-cigarettes have a complex design and multiple parts, their production requires complicated machinery and scientific techniques. Small businesses cannot sustain more complexity within a small setup; thus, huge factories are needed to produce every part with care and by a proper technical method. Factories have enough strength to make a quantity in millions, enough for the current demand for e-cigarettes in the newer generation.
How do e-cigarette factories function?
E-cigarette factories produce instruments that include the parts of a vape pen, like the battery, atomizer, microprocessor, cartridge, physical body of the pen, etc. There are computerized mechanical machines that work synchronously to produce a specific part of the product with a standardized design fed into the computer. The machine has an inlet through which raw material is introduced and molded into the required shapes. In addition, circuits are built under computer supervision to produce batteries and microprocessors.
The other component of vape pens is the e-fluid and cartridge. The e-fluid contains ingredients like propylene glycol, vegetable glycerin, nicotine, flavoring agents etc., which are fed into a machine to produce the e-fluid.
The next process is to integrate all the parts of the e-cigarette to make it functional. The pieces are produced separately and then combined in a separate compartment of the factory to produce the final product. The quantity of products to be manufactured daily is already input into the computer, which then makes the same quantity.
The average quantity of products manufactured by factories:
Considering the statistical values, China’s e-cigarette factory produced over 300 million products in a year, which were then exported to different countries. The average growth of an e-cigarette factory is around 3.4% per year. Considering the Chinese company Shenzhen Huaxinyu as an example, it had a net output value of more than US$10 million. This company has 6 production lines and manufactures millions of products. The values of net annual sales are growing day by day due to increased demand for e-cigarettes.
How are these factories kept in pace with emerging scientific knowledge?
As we know, scientific knowledge is expanding daily, and the terminologies and methodologies of various processes are also upgrading. Thus to keep up with the emerging technology, everything needs to be upgraded regularly. The same is the case with factories; they upgrade their machinery and equipment according to newer research and aim at producing a better product. The e-cigarette factories strive to improve the safety of their e-liquid, make it less damaging to the human body, and enhance the flavour of the fume. They continuously undergo research programs to make newer formulas for the final product until the desired characteristics are achieved.
Best e-cigarette factories:
Some of the most renowned e-cigarette factories are listed below:
- Phillip Morris International Inc.: The headquarters are located in the US, and the factory was established in 1847.
- ALD Group Limited: Headquarters are located in China, and were established in 2009.
- Juul: The headquarters are located in the US and were established in 2015.
- Japan Tobacco Inc.: Headquarters located in Japan, established in 1985.
- J Well France: Headquarters are located in France, and it was established in 2012.
- Shenzhen Huaxinyu: Headquarters are located in China, established in 2019.
- Shenzhen Kindol Terminal Technology Co., Ltd.: The headquarters are located in China and were established in 2018.
- ITC Limited: The headquarters are located in Kolkata, West Bengal, India, and it was established in 1910.
- International Vapor Group: Its headquarters are in the US, and it was established in 2012.
- British American Tobacco PLC: Its headquarters are in London, UK, and it was established in 1902.
How do e-cigarette factories sell their products?
Many e-cigarette factories with more manufacturing lines and a large production quantity sell their products not only in the local market but also export them to other countries. In this way, customers from all around the world can purchase e-cigarettes from that factory. Factories like Juul, Vaporesso and Smokt sell their products on Walmart, 7-eleven etc. Almost all the manufacturers also have an official website through which they sell their stock. Factories can achieve a huge net outcome and growth percentage through adequate promotion online and through distributors.
Frequently Asked Questions:
- How are e-cigarettes supplied to market stores?
Ans. E-cigarettes are manufactured in factories and industries on a large scale, after which they are supplied to market stores through wholesalers and distributors. The customers can then purchase e-cigarettes from stores or bars. The last subject in the chain of retailing system are the final customers that purchase the product.
- What are some of the best e-cigarette factories?
Ans. Some of the best e-cigarette factories are British American Tobacco PLC, Shenzhen Huaxinyu, Altria Group Inc., Shenzhen Wuxi Technology Co. Ltd., etc.
- Which country is the largest producer of e-cigarettes?
Ans. Although e-cigarettes are produced in factories throughout the world, China is known to produce the largest amount of e-cigarettes. Many renowned factories are located in Shenzhen, a city in China.
- Which parts of e-cigarettes are manufactured in factories?
Ans. An e-cigarette contains individual parts like a battery, atomizer, cartridge etc. All these parts are produced separately in the factory in different production lines and then assembled into a single complete unit.
Conclusion:
E-cigarettes have replaced tobacco smoking in the more educated generation because of the reduced health hazards it poses to the human body. And their demand has been increasing quickly, especially among youngsters. To keep up with the demand, factories have increased the production of e-cigarettes, and new factories are being established in many countries. E-cigarette factories have become a good option for investment since their net outcomes show a spike in the graph of growth percentage. These factories synthesize all the parts of a vape pen, including the battery, cartridge, atomizer, microprocessor etc. Vape pens come in different shapes and styles, and each production factory has its own unique style and quantities of ingredients mixed in the e-fluid. China is known to be the largest exporter of e-cigarettes since it laid the foundation of several factories after 2015.
